ATC Tires Private Ltd. Tirunelveli Plant (ATG-TN)

Business activities

Manufacturing of Agricultural, Forestry, Construction, Industrial and OTR tires

Total site area

47.04 ha

Number of employees

3,060 (as of December 2022; includes contracted laborers)

Location

Sipcot SEZ, A-2, Sipcot Industrial Growth Centre, Gangaikondan, Dist. Tirunelveli, Tamil Nadu – 627 352, India

Contact for consultation and complaints

Human Resources and Administration Dept.
Tel: +91-462-66006120 / Fax: +91-462-66006112

Message from the Plant Head

PN Rajendran

The year 2022, a fast paced year with different business conditions. Due to International political conditions, we had spikes and drops in the business requirements. With great perseverance of the team, we could achieve the business targets despite varying market conditions. The emphasis on safety and quality was taken to the next level with the implementation of HSEE – Safety Requirements and Quality Deviation Escalation Procedures.

The business excellence journey started in the year 2019, has been taken to the next level by achieving the Gold Award in IMEA 2022 by Frost & Sullivan, 5S Sustenance Level 1 Certification by ABK AOTS DOSAKAI, Significant Achievement Certification in TPM Implementation by CII TPM Club India and many more accolades in the year 2022.

The vaccination (1, 2 & Booster) for COVID19 has been provided to all employees by conducting camps at the factory premises, to ensure that all employees are vaccinated.

We continued our Forever Forest Activities, and increased the greenery in our premises.

Towards enhancing the Customer satisfaction, we planned to digitize the process control activities to improve the product quality and waste elimination. Despite the presence of higher product mix in the production line, the Digital Process Control systems are being implemented in all processes.

This year too, Our employees represented our organization in various forums such as QCFI, CII TPM Club India at State and National Levels, and won many accolades. Thus, the Total Employee Involvement has been exhibited in all development activities towards making our employee committed and dedicated themselves making a WORLD CLASS ORGANIZATION.

Organizational Governance

Code of Conduct

In keeping with the ATC core values, this company undertakes suitable business activities with an emphasis being placed upon value creation. To achieve the organizational objectives which we base upon such behavior, we remain committed to superior levels of corporate governance while managing our business.

This policy covers various fields such as compliance with applicable laws and responsibilities to shareholders, etc.

Schedule of Authority (SOA)

Through the SOA published in July 2014, and subsequently revised on five occasions (in May of 2017, in January of 2018, in March 26th of 2019, July 2021 and Aug 2022), we are clarifying a range of decision-making rights within our organization.
Using Legatrix, an online legal tool, we have been promoting and undertaking surveillance activities for the purpose of having our compliance functions within the company operate correctly.

Organizational Structures & Standard Operating Procedures (SOP)

In order to improve the corporate reporting system, we review our organizational system every quarter.
Furthermore, each department has its own SOP to assure the maintenance of consistent product quality.

HR Policies

All company policies are uploaded in the intranet site of YOHT, made available to all employees for their reference round the clock. To enhance the awareness, E-Learning Modules on Mandatory Policies are developed and compliance of attendance is also ensure.

Usage of mobile devices

Policies covering both the usage and connection of mobile handsets and devices is also available in intranet site.

Whistleblower policy

Concerning the company’s whistleblower policy, in addition to it acting to protect employees from unethical business practices, we have put in place our “Vigil System” to provide for the reporting of real concerns and complaints.
Furthermore, regarding both the basic principles of the company’s business and the reporting of any habitual practices, such matters are processed using methods that are fair and unprejudiced as is regulated by the corporate laws of 2013 and company rules 177 (9) and (10) from 2014.
All the company’s policies are published on the intranet portal that acts as an in-house communications server, and through that channel all employees are made aware of their details.

Human Rights

Preventing sexual harassment

Our “Sexual Harassment Prevention Policy” is the result of considerable hard work on the part of ATC India Pvt. The aim of this Policy is to provide employees with a workplace that is free from sexual harassment, intimidation, and exploitation. The objectives outlined in the Policy are to protect all employees in the specified workplaces from the misery of sexual harassment, and provide assistance in cases where it has been experienced, as well as protecting employees from related problems.
In order to raise awareness among all of the company’s employees, sexual harassment prevention training is being implemented in individual workplaces in line with the Policy.
The company has established an Internal Complaints Committee which is responsible for the following matters:

The company’s corporate values, which are outlined below, offer assurance that the proper approach will be adopted in all of our business activities:

“Fidelity”:

The company will maintain fairness in its dealings with all stakeholders, and it will always act in an appropriate manner.

“Responsibility to explain”:

The company recognizes the need for accountability in all of our actions, and in relation to all of our responsibilities.

The company’s Code of Conduct includes the following stipulations relating to discrimination and harassment:
The company shall maintain a workplace environment in which every employee is protected from discrimination or harassment based on race, gender, nationality, age, religious affiliation, sexual orientation, genetic information, sexual preferences, disability, or other aspect of the employee’s status or personal characteristics that is protected by law, and in which every employee is able to maximize their potential.

Labor Practices

Quality, Environment, Health and Safety (QEHS) Policy

We at ATC Tires Pvt Ltd., involved in manufacturing of Commercial Tires, are responsible to create, implement, maintain and ensure Quality of our product, Health, Safety and Environment for our people and business. It is an integral part of our planning and decision making.
We are guided by the principles and are committed to,

  • Conduct our business with respect and care for our customers, people and environment.
  • Achieve the customer satisfaction by manufacturing and delivering the products as per the customer requirements.
  • Satisfy applicable requirements related to quality of the products.
  • Ensure occupational health and safety of all stake holders of the company.
  • Fulfil the statutory, regulatory and other requirements, compliance obligation related to Quality, Environmental aspects and Occupational Health & Safety hazards.

To this end, we realize the following items:

Safety Pledge

Safety Pledge

Best Fire Fighting Team Competition

Best Fire Fighting Team Competition

Safety Connection (Quiz)

Safety Connection (Quiz)

First Aid & Covid-19 Awareness campaign

First Aid & Covid-19 Awareness campaign

Fire Fighting Equipment & PPE Exhibition

Fire Fighting Equipment & PPE Exhibition

Best Drawing, Safety Slogan, Essay Competition & Children’s Drawing Selection

Best Drawing, Safety Slogan, Essay Competition & Children’s Drawing Selection

Free Medical Camp

Free Medical Camp

Hazard spotting competition

Hazard spotting competition

Recognition of Excellence for Safety Week

Recognition of Excellence for Safety Week

Code of Conduct
  1. Implementing Safety, Health and Environmental management systems and MSRs to comply the safety and health of the employees.
  2. Annual Safety, Health and Environmental Plan has been established, Objectives and targets has been and periodical monitor its implementation and establish review mechanism to ensure that it is achieved.
  3. Adopting relevant techniques, methods like safety audits, inspections and risk assessment for periodical assessment of status on health, safety and environment and taking remedial measures.
  4. Employee engagement has been focused to improve the standards of safety and health in the working environment.

Employee engagement has been focused to improve the standards of safety and health in the working environment.

Specific Initiatives

  1. Identifying all EHS hazards and target of 1 near miss identification/employee are put in place measures to control and prevent the incidents and accidents. Conducting regular workplace monitoring and preventive health surveillance.
  2. Subcontract and Project safety Manual Implementation.
  3. Adherence level for On the job JSA and HIRA training to all the workmen (KYT).
  4. Fostering culture of reporting and investigating all types of incidents including near misses, all types of accidents.
  5. Horizontal deployment of learnings shared with all concerned stakeholders and implemented across the business.
  6. Conserving the natural resources by effective utilisation and preventing pollution by Reduce, Reuse and Recycle method, incorporation of new technologies etc.
  7. Responding effectively to Safety, Health and Environmental emergencies involving our activities and product.
  8. Fixing the job responsibility and authority at all levels of the organisation and those of the contractors for Safety, Health and Protection of Environment.
  9. Informing and appropriately train all employees and contractors to enhance their Safety, Health and Environmental competencies and awareness.

A safety guide for has been prepared for employees and visitors who are entering the plant premises has been developed and distributed.

Social Security and Health Insurance

Our company provides employees with social assurance coverage and medical/injury insurance such as PF, ESIC, Gratuity, Group Medical and Group Personal Accident Insurance, etc.
As a senior level resource, we undertake to oversee and ensure occupational health and safety activities.

Collective bargaining wage agreement

Union Election has been completed, Discussion on finalizing the Demands is in progress, the Collective bargaining agreement – discussions are in process to finalize the demands from both sides on labour wages, efficiency, output, welfare matters and the conferring of bonuses.
On finalization, the collective bargaining agreement will be signed and it will be valid till 31st March 2026.

Celebration of festivals

The company celebrates events such as Independence Day (August 15th), Republic Day (January 26th), Safety Week (March 2023) and Ayudha Pooja (04th Oct 2022), etc.

On such days, all employees participate in celebrations, and through such events their teamwork is developed, and their motivation heightened.

Training

The year 2022, we could conduct 90% of the training program as per the Annual Calendar 2022,

The average hours of training conducted in 2022 amounted to 4.99 Worker-days per employee.

We undertake the following additional measures:

The Environment

ISO14001 Certificate

Environmental data

Move the screen to the left or right to see the table information

Category FY 2018 FY 2019 FY 2020 FY 2021 FY 2022
Waste disposed (t) 3,119 1,938 3,001 4,385 3,737
Proportion sent to landfill (%) 0.1 0.0 0.2 0.1 0.3
Landfill waste (t) 3.0 0.0 7.0 6.0 9.9
Energy use (oil equivalent: kl) Electric power 11,995 12,952 12,530 12,821 11,197
Fuel 29,666 27,658 23,620 29,944 24,530
Total 41,661 40,610 36,150 42,765 35,727
Greenhouse gas emissions (1,000t-CO2) 147 145 129 142 120
Water usage (1,000m3) 340 313 281 347 315

In 2022,the following initiatives were undertaken.

Fair Operating Practices

Code of conduct to regulate fair competition and trade

The tire business is a competitive industry. Nevertheless, at this company we are entirely committed to behaving in a manner that supports fair competition and business dealings.
All our employees are required to act ethically, and to communicate frankly and honestly. We act fairly in all our dealings with colleagues, managers, customers, suppliers, consultants, and government officials (both domestically and overseas).

Community Involvement and Development

Social contribution activities

The year 2022 has been energetically ideating and implementing CSR projects on its thematic areas of education, environment, rural development in Tirunelveli.
Under the School adoption program, we took the following efforts to improves the quality of learning in the 2 adopted schools:

Some mentionable achievements under this program are:

  1. 18% y-o-y rise in enrolment number of the schools.
  2. Also, a 9th Grade student from one of our adopted schools was among 20 students selected to participate in TN State-level Chess Olympiad as an Observer.

Hence, these broad areas of interventions like digital teaching devices, sports, water, sanitation and hygiene through this program were necessary and have been proved to be beneficial for the children and teachers as they indirectly impact the learning environment.

In the Village adoption program, we undertook the following steps to improve the village-level conditions:

Similar steps are about to taken in many more villages for sustainable, holistic and inclusive development of the rural areas.
With the Rainwater harvesting project in its 2nd phase, there were the capacity-building activities for farmers, women self-help groups and other village members.

The billions of liters of rainwater harvested has shown some early results like rise in local water tables, improved soil health and micro-climate in the region. As the impact study begins, more clear data would come-out highlighting the project’s efficacy.
Minor-irrigation tanks project was initiated in the past year to revive and rejuvenate the historically important water storage structures. Under this project, 67 recharge shafts were installed in 20 MI-tanks. Along with that, community-mobilisation and capacity building, tree plantation and training on farm-allied activities were also undertaken.

With the Community healthcare centre near the SIPCOT premises in Tirunelveli, the following interventions were taken:

These remote villages now have doctors coming at their doorsteps which helps the elderly, children and especially the physically challenged persons.