Nagano Plant (GP)

Business activities

Production of hydraulic-hose fitting and auto-hose fitting parts, and the production of self-sealing assemblies, coupling assemblies, hydraulic-hose assemblies, and auto-hose assemblies

Total site area

28,139.54 m2

Number of employees

323 (as of March 2025)

Location

9100 Kawano, Toyooka-mura, Shimoina-gun, Nagano 399-3201, JAPAN

Nagano Plant (Takamori)

Total site area

19,809 m2

Location

548 Yoshida, Takamori-cho, Shimoina-gun, Nagano 399-3102, JAPAN
*Production operations ceased in late June 2017.

Contact for consultation and complaints

Plant Control Section
Tel: +81-265-34-2051 Fax: +81-265-34-2052
E-mail: akihiko.sugeta @y-yokohama.com

Message from the General Manager

Eita Minegishi

The Nagano Plant began operations in the town of Takamori in 1961.
In 2013, we began implementation of a plan to integrate the metal fittings processing and hose assembly operations of the Hoses and Couplings Division. The first stage in this project was the relocation of the functions of the Hiratsuka-Higashi plant (in Kanagawa Prefecture) to a new factory built in Toyooka Village; this relocation was completed in February 2014.
In 2015, work began on the construction of a new factory on an adjacent site; and this was completed in November 2016. We then proceeded to move the functions of the Takamori Plant to the new factory, the relocation of major production facilities was completed in June 2017, and this marked a major new step forward for us with the development of integrated production, including everything from metal fittings processing through to hose assembly.

Through machining and cutting processes that make use of equipment such as multi-axis CNC machines and NC lathes, etc., we produce oil pressure hose clasps and hose clasps for automobiles; we also complete the production of hoses produced at the Ibaraki Plant by caulking and assembling them. These products are then supplied to various hosepipe markets such as the construction machinery, machine tools and automobile manufacturing industries.
Besides being used for assembly in our own factory, the clasps that we manufacture are also supplied to affiliated plants in Japan and overseas and to other domestic customers nationwide. Furthermore, we don’t just engage in the cutting of clasps, we also undertake the assembly of self-seal couplings.

The Nagano factory is located on the east bank of the Tenryu River, in the Ina Valley with its beautiful natural scenery, bordered by the Southern Alps (Akaishi Range) and the Central Alps (Kiso Range).
Precisely because of our location in such a marvelous natural environment, we are determined to keep the burden that we place on the environment as small as possible, and we are implementing various measures aimed at combatting global warming and at contributing to the development of a recycling-based, low-carbon society through energy conservation, resource-saving and recycling.

As regards energy-saving, in addition to promoting familiar energy-saving activities both at the plant and in the homes of all employees by acting as one, by introducing and renewing power saving-type equipment within the plant and seeking to control the wasteful use of energy, we are actively striving to help prevent global warming.

As part of our community outreach efforts, we have resumed biodiversity conservation activities around the regulating pond since fiscal year 2021. We conduct aquatic life surveys and bird surveys around the factory to contribute to conservation efforts.
On September 7, 2015, thanks to assistance provided by Nagano Prefectural Government, we signed a “Forest Stewardship Agreement” with Toyooka Village and began to undertake satoyama (traditional community-managed forest) conservation work with respect to the area around the Toyooka Village Gymnasium and Sports Ground. In 2016, our efforts in these activities received recognition in the awarding of the Shimoina Forest Association Chairman’s Prize in the Minami Shinshu Healthy Forests Awards.
Concerning the “Yokohama Forever Forest Project” that has continued since 2007, we concluded the plan for stage VI tree planting activities in 2013, and in 2016 we donated a total of 1,040 seedlings grown at the plant to local towns and villages.
For the Tenryu River which flows through the region, each year we proactively participate as a party in charge of allocations during the river cleanup (the environment picnic).
We also make effective use of opportunities for communication and exchange with the residents of Takamori and Toyooka, for example by arranging plant tours for local elementary and high school students and members of local organizations, etc.
We actively participate in the annual Tenryu River cleanup (environmental picnic) as the designated section leader for our area.
We also strive to deepen the understanding of our business activities and environmental conservation efforts by inviting local elementary and high schools, local chambers of commerce, and other organizations to our factory for tours. Through these exchanges with Takamori Town and Toyooka Village, we listen to the voices of the local community.

We actively welcome visits from our customers, including visits to our material and parts suppliers who support our operations, as well as exchanges between our on-site workers and those of our partner companies. By fostering smooth communication, we aim to become a business that can better meet market demands within the supply chain.

Organizational Governance

Regarding factory decision-making: safety and health issues are decided by the Safety and Health Committee, environmental and energy matters by the Environment Committee, and quality issues by the Quality Committee. Each of these committees meets monthly. Individual matters are communicated daily through morning meetings led by factory executives. In each workplace, section chiefs and foremen hold workplace meetings to disseminate and share information and to discuss solutions. To address workplace problems without waiting for these scheduled meetings, we promote the 'Horenso and Beyond' activity, encouraging not only reporting, communication, and consultation (Horenso), but also taking the next step toward resolution.
Decisions are communicated to employees through daily dissemination to workplaces and at the factory morning meeting at the beginning of each month.
For compliance awareness activities, all employees receive monthly workplace compliance training using 'Workplace Learning Materials' created by the Compliance Promotion Office of the CSR Division. Furthermore, to expand from point-based to area-based dissemination, the section manager and safety committee members explain the training during workplace safety and health committee meetings.

Human Rights

Supply chain relations

We plan regular visits to our component suppliers, adhering to the "three realities" principle - Genba (actual place), Genbutsu (actual object), and Genjitsu (actual situation) - to confirm their production and quality control status firsthand.
We also hold a supplier conference once a year in the Nagano Plant conference room to share information on market conditions and production plans, as well as to request improvements in Q (Quality), C (Cost), and D (Delivery), thereby strengthening information sharing and communication.
Regarding communication with customers, we strive to understand their expectations for our products, as well as the product quality and services required by the market, through opportunities such as Nagano Plant tours, witness inspections, and QMS audits. Recently, Nagano Plant employees have been visiting customer factories for tours. This allows each employee to understand the environment, safety, and quality initiatives of each customer's hydraulic equipment production and their end-users, which we then apply to further workplace improvements.

Labor Practices

Nagano Plant Safety and Health Policy

Nagano Plant Safety and Health Policy Basic Policy

Following the Management Policy “Create a workplace that values, improves and energizes people,” Yokohama Rubber shall consider the safety and health to be the basis for everything, and focus on preventing occupational accidents and creating workplaces comfortable and healthy both physically and mentally.

Health and Safety Policy
  1. Giving top priority to the safety and health, participating by all members and developing globally, whole Yokohama Rubber group will improve the safety and health activities.
  2. Yokohama Rubber will comply with all laws and regulations related to the safety and health, and take continuous improvement for the safety and health.
  3. Yokohama Rubber will communicate with stake holders and cooperate with value chains to contribute to the local communities and the society.
  4. Yokohama Rubber will strengthen the use of the Occupational Safety and Health Management System and repeat the PDCA cycle for continuous improvement.
  5. Yokohama Rubber will carry out Risk Assessments for the “safety of the equipment” and “establishment of the Standard Operating Procedure” to promote reduction of the risk.
  6. Being a part of the automotive industry, Yokohama Rubber will take preventive measures against traffic accidents.
  7. Yokohama Rubber will create the safe and comfortable workplace, and take measures to promote physical and mental health positively.
  8. Yokohama Rubber will make employees recognize the importance of the safety and the health, and provide education and training for them as required.
  9. Yokohama Rubber shall publish this policy and make it known to all.

January 1, 2025
Nagano Plant,Yokohama Rubber Co., Ltd.
General Manager
Eita Minegishi

Disaster-prevention drills

Activities in FY2024:

We conduct self-defense fire drills to confirm key equipment for initial fire suppression and maintain the skills of our team members. Each team also conducts drills on using a forklift as a power source during power outages for lighting and cell phone charging. We provide fire extinguisher training to employees, practicing how to use fire extinguishers so they can quickly and calmly extinguish fires in the event of an actual fire.

Evacuation Drill

Firefighting training with water

Assumed power outage drill

Initial firefighting training

The Environment

Nagano Plant environmental policy

Following the norm of "valuing fairness to society and harmony with the environment" as stated in our management policy, we will become a top-level environmentally friendly business site that embodies "caring for the future" for the sake of the global environment.

  1. Under the leadership of senior management, the Nagano Plant, as an integrated clasp-processing and assembly operation, works on reducing environmental impacts at all stages on a global level, from production to waste recycling/handling, by implementing world-acclaimed environmental activities that are uniform through the Group.
  2. In order to remain a plant that is trusted by society, we strive continuously to prevent environmental pollution and sensory pollution and to reduce environmental impact through chemical substance management in our effort to improve the environment. We achieve this by strengthening our environmental management systems and adopting a proactive stance in an aim for zero environmental risks.
  3. To achieve carbon neutrality, we will promote decarbonization measures such as energy-saving activities and introduction of renewable energy. We will also promote resource conservation and recycling to realize a recycling-oriented society.
  4. We observe the environment-related laws and regulations applicable to the plant, and other agreements which we have entered into, and we continue to implement measures aimed at furthering environmental protection.
  5. We work to promote cooperation with the value chain and to contribute to both the local community and society as a whole. While doing so, we shall respect international regulations and deepen our communication with stakeholders.
  6. We have set out environmental objectives and targets to realize the environmental policy of the plant, and we prepare and implement plans accordingly.
  7. We maintain communications with the local community, and promote activities in harmony with the region that also make a positive contribution to the region.
  8. We will strive to conserve biological diversity irreplaceable in the region and use natural resources in a sustainable manner in our business activities.
  9. To improve their own understanding, awareness, and actions, we educate and enlighten all our employees and individuals so that they fully understand this environmental policy.
  10. Our environmental policy shall be made available to the public upon request.

January 1, 2025
Nagano Plant,Yokohama Rubber Co., Ltd.
General Manager
Eita Minegishi

Environmental data (Nagano Plant)

Reductions in greenhouse gas emissions

Greenhouse gas emissions at Nagano Plant and their indices (base year = 100)

  • Base year is defined as 1990 except for HFC, PFC and SF6, where the base year is 1995 as per the Kyoto Protocol.
  • Greenhouse gases (GHG) calculated in accordance with the Calculation and Reporting Manual for Greenhouse Gas Emissions (Ministry of the Environment, Ministry of the Economy, Trade and Industry).
    Note that GHG emissions associated with purchased power in FY2009 were calculated using the table of Emission Coefficients by Power Company (Ministry of the Environment).

Effective use of resources / Waste reductions

Waste output
Water usage

Measures for discharges into water, air and soil

Data related to water contamination

Move the screen to the left or right to see the table information

Plant Name
Drain Name
Item Regulatory values Voluntary standard values FY2024 result
Average Maximum Minimum
Nagano Plant
(Takamori)
pH 5.8~8.6 6.0~8.0 7.0 7.2 6.9
BOD concentration (mg/l) 160 22 or less 0.7 0.9 0.5
COD concentration (mg/l) 160 25 or less 2.3 2.8 1.8
SS concentration (mg/l) 200 1.3 1.8 0.8
Plant and animal oil concentration (mg/l) 5 Full Full Full
Mineral oil concentration (mg/l) 5 Less than 0.5 Less than 0.5 Less than 0.5
Nagano Plant
(Toyooka)
pH 5.8~8.6 6.0~8.0 7.0 7.2 6.8
BOD concentration (mg/l) 160 22 or less 0.9 1.3 0.5
COD concentration (mg/l) 160 25 or less 2.5 3.4 1.1
SS concentration (mg/l) 200 5.4 12 0.6
Plant and animal oil concentration (mg/l) 5 Full Full Full
Mineral oil concentration (mg/l) 5 Full Full Full

Reporting on chemical substance management status (Pollutant Release and Transfer Register (PRTR) Law compliance)

The Nagano Plant verifies whether secondary materials and auxiliary materials contain chemical substances subject to Safety Data Sheet (SDS) requirements, and in the case of substances where the amounts handled exceed the thresholds specified by the PRTR Law, annual reports are submitted to the national (or prefectural) authorities and safety impact assessment is performed.
Regarding the handling of substances pursuant to the PRTR Law, please refer to the Safety Evaluation Table of Domestic Production Bases.

Participation in the Tenryu River Environment Picnic (Cleanup)

A total of 67 people, including 28 from Yokohama Rubber, participated in the cleanup of the Tenryu River area and the removal of the invasive plant, burcucumber, together with other local companies.

Forever Forest

We completed our activities in the 6th period in 2013, having planted a total of 6,905 trees, exceeding our planned target. Currently, we are monitoring the growth of new seedlings sprouting from the Forever Forest site.
Furthermore, in the bamboo forest adjacent to Forever Forest site, bamboo shoots emerge in spring. Factory employees take them home and enjoy various dishes made with them.

Biodiversity conservation activities

The biodiversity conservation activities, which started in fiscal year 2013, were forced to halt in fiscal year 2017 due to the factory relocation from Takamori to Toyooka. However, the activities resumed in fiscal year 2021, and we began conducting aquatic life surveys around the regulating pond and in the drainage channel where factory wastewater flows.
The aquatic life survey was conducted with some skepticism about whether any organisms would be found in the drainage channel. Although we expected invasive species to be prevalent, we were able to identify several native species.
We plan to also work on promoting recycling within the Nagano Plant premises in the future.

Satoyama Conservation Activity

On June 6, 2024, we conducted a "foster parent" activity. A total of 10 people participated in the clearing of undergrowth and lower branches.

MD Squad activities

As part of the MD team's activities, we have been working on initiatives such as promoting paperless operations, 2S (Seiri and Seiton, sorting and arranging) of the OA server, heatstroke prevention with green curtains, shredder introduction to reduce confidential document disposal costs, and energy-saving efforts.
In particular, for energy conservation efforts, the MD Team and workplaces joined forces to form an Air Leak Eradication Team. Using devices that can quantify air leakage, they improved air leaks from equipment. By improving air efficiency of the equipment itself and fixing 15 leaks each month, we were able to reduce the number of operating compressors from five to four across the entire plant. For our green curtain project, we grew bitter gourds, which we enjoyed eating.

green curtain

green curtain

Fair Operating Practices

Thorough statutory compliance

In fiscal year 2024, there were no legal violations or external complaints.

Consumer Issues

Internship

In FY2024, we invited local high schools to participate in our internship program, but unfortunately, we received no applications. We will continue to promote our program to the high schools in FY2025.

Community Involvement and Development

Donations to assist the local community

Red Feather Community Chest Donation ¥5,000
Ichida Lantern Floating Festival Donation ¥100,000
Toyooka Festival Donation ¥100,000

Employee Communication

In April, we planned a "strawberry picking" event for employees and their families, which was held over two days. The event was open to all employees working at the Nagano factory, from direct hires to dispatched workers.
A total of 508 people participated in April 2024.

Blood donations

June 20: 51 participants
November 13: 52 participants